hello~



The start of a new folding door!



This is Folzen Korea.

Last time, I told you about the selection of Folzen Korea's smart factory construction support project.

Today, Folzen Korea's smart factory has completed its construction

I would like to tell you the news that it is being applied to the actual production site.

Folzen Korea Co., Ltd. has been selected for the 2023 Incheon Smart Factory Construction Support Project,

Introduce wireless automation systems for smartization environments in production sites,

Based on about a year of planning and solutions, the MES system has been successfully built.




Smart Factory Construction Support Project Overview


The smart factory construction support project is carried out to promote digital manufacturing innovation of small and medium-sized manufacturing companies in Korea.

It aims to integrate the product planning-design-manufacturing-sales process using Information and Communication Technology (ICT), and optimize the manufacturing process.

To this end, we support the establishment of smart factory solutions and the introduction of automation equipment, controllers, and sensors.




Background of Folzen Korea's Smart Factory


Due to the rapid growth of the folding door market, manufacturing innovation to expand production scale and strengthen quality competitiveness has become essential.

Traditional manual methods have made it difficult to manage inventory and comply with work standards,



Systematic process data management and real-time verification were required.

Accordingly, the MES (Manufacturing Execution System) system is introduced

We have built a solution that digitizes production data and maximizes efficiency.

Through the introduction of the MES system, we were able to increase process traceability, production efficiency, and quality control level.

In addition, quality problems can be prevented in advance by strengthening defect cause analysis and traceability,

Through an intuitive user interface, we have created an environment that can simultaneously improve the accuracy and speed of workers' work.

-------------

Introducing the currently completed MES system throughout production, manufacturing, and material management

It is applied and used in the actual field.

At the site of Paulzen Korea's smart factory, each tablet is installed and applied for each work process,

It is increasing the efficiency and accuracy of the production site.

Using tablets, workers record their work data in real time,

You can easily check the instructions or manuals required for each process.

This also makes it easier to monitor and manage production sites,

It is linked to automation systems and contributes to productivity improvement and error reduction.


These changes improve the overall flow of work in the factory,

It plays an important role in increasing the speed and accuracy of your work at the same time.




---------------------




MES System Construction Key Contents


1. Strengthen inventory and quality control by introducing process movement tables and LOT tracking systems

· Introduction of process movement table to provide real-time visibility of re-work inventory status between processes

· Utilize LOT tracking and barcode systems to minimize product travel path real-time tracking and possible defects




2. Simplifies entry of job standards and job information

· Introducing a 22-inch dual kiosk simplifies work-standards and data entry

· Improve work efficiency and productivity by providing clear information




3. Building a real-time monitoring system

· Production performance, inventory, and defect information can be checked in real time to resolve problems quickly

· Set the foundation for production planning and decision-making to respond immediately to defects and inventory shortages

4. Systemizing Material Management Using Barcode Equipment


· Barcode scanning to manage material input and payment to minimize processing and error

· Systematic material management prevents production interruptions and maximizes efficiency

Smart factories optimize the entire production process by combining information and communication technology (ICT) and automation facilities.

This reduces errors that can occur in manual work and significantly improves the speed of work.

By leveraging real-time data analysis to identify and improve bottlenecks in the production process,

You can reduce costs and maximize productivity.



Global markets are changing rapidly, and manufacturers need to stay competitive through digital transformation.

Smart factories increase efficiency, speed, and quality, maximize corporate profits through rapid response and cost reduction,

We can strengthen our global competitiveness.

Smart factories provide a flexible manufacturing environment to respond quickly to market changes and customer needs,

By creating fast data-driven decision-making and customized production systems

You can gain a competitive advantage even in rapidly changing market conditions.

Expected Effects and Future Plans

Folzen Korea has taken the first step in transforming into a digital-based smart factory by introducing the MES system.

Through this, we plan to increase productivity and quality competitiveness and further strengthen our position in the global market.

The MES system will lay the foundation for flexible response to changes such as factory expansion and new product introduction in the future.

Folzen Korea will continue to promote optimization of the manufacturing process through continuous data utilization and introduction of automation technology,

It achieves efficient production management and quality improvement at the same time,

In the digital age, we will grow into a smart company with global competitiveness.





Thank you.